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Industrial Ink Marking System For CIJ and TIJ Printing


Industrial ink marking systems have mostly shifted their focus to inkjet printers since their introduction in the 1950s and their meteoric rise to prominence in the 1970s.

Inkjet printers have become indispensable to contemporary manufacturing lines due to their adaptability and capacity to transfer digital pictures to various materials. While printing technology has progressed, inkjet machines have diversified into many types; the most common of these are thermal inkjet (TIJ) printers and continuous inkjet (CIJ) printers.

Common Industrial Ink Marking Systems

CIJ inkjet printers were the exclusive option for consumers for many years after their introduction to the market in the 1950s. But things changed when developers developed TIJ devices by modifying the inkjet technology in the late 1970s.

Ink installation and ink propulsion are the two main sources of the technological differences between these two groups. Let’s take a look at these industrial ink marking systems.

How Ink Installation Differs

CIJ printers use a system of many bottles to hold their ink. The ink and solvent are housed in separate bottles; they are combined and pressured in a single reservoir. Contrarily, TIJ printers use a cartridge technology that combines the printhead and ink into a single, easily swappable component. Quite a few noticeable distinctions are naturally produced by these two systems.

To begin, regular printhead maintenance is necessary for CIJ printers due to the fact that the printhead is distinct from the replaceable ink bottles.

When compared to other industrial ink marking systems, TIJ printers are low-maintenance in the grand scheme of things since each cartridge installation effectively creates a new printhead. The complexity of CIJ printers compared to TIJ printers is the primary cause of the disparity in maintenance demands.

The Different Types of Ink Propulsion

The ink and solvent combination in the reservoir is pushed toward the printhead by means of a pump in CIJ printers. There, the stream is oscillated by a piezoelectric device, which causes droplets to form. Following their electrical charging, the droplets are steered toward the substrate in a specific pattern using electrode plate monitoring, resulting in the formation of the desired picture. Then, the drops that aren't charged are put back into the reservoir for when they're needed.

On the other hand, thermal imaging jet printers create a vapor bubble by heating the ink with resistors. The ink is drawn out of the cartridge and pushed toward the substrate as the vacuum effect is created when this bubble bursts.

Installing and maintaining CIJ requires an expert due to the more complex procedure required. The TIJ printer, on the other hand, is a more cost-effective choice for smaller enterprises due to its straightforward installation and lengthy runtime without specialist maintenance. CIJs, in contrast, can print far more quickly than TIJ models, but they are more expensive and need more care.

The Performance on Different Substrates

The operational distinctions between CIJ and TIJ printers have already been covered, but there is still a lot of overlap when it comes to the materials that may be encoded. A quick rundown of the encoding performance of both of these industrial ink marking systems is as follows:

 Non-porous Substrates

Any substance that is not porous will not allow the ink to penetrate deeper than its surface. This includes foil packaging, synthetic paper, vinyl, glass bottles, plastic labels, stone, asphalt, and aluminum cans.

Semi-Porous Substrates

These materials have the ability to both resist and absorb ink from industrial ink marking systems, which may somewhat reduce resolution, making them a compromise between completely porous and non-porous substrates.

Porous Substrate

While CIJ and TIJ printers can encode on significant porous substrates, including wood, cardboard, and other paper goods, they may not be the ideal solution if the code has to be scannable. Case coding printers with extremely concentrated ink or print-and-apply labelers are preferable alternatives.

Curved Surfaces

CIJ products' printheads may be placed up to three inches away from the encodable material due to their pressured propulsion mechanism. Because of this, encoding curved surfaces, such as those of bottles and cans, is made simpler. But up close, you'll notice the greatest effects.

Using the correct ink is crucial for effective printing on any of these substrates, regardless of whether you're using a CIJ or TIJ product. In order to determine the exact reaction of a particular ink to a particular surface, expert assistance is required.

Reasons For Choosing Industrial Inkjet Marking

Superior Quality Printing

Production settings of industrial ink marking systems may range from clean to dusty, depending on the sector. In industries like heavy machinery or wood processing, where systems may easily get clogged and need regular repair, this is especially true. Industrial inkjet marking is now possible in even the most challenging of settings thanks to our technologies. They provide dependable printing in damp environments, including food processing lines and cleaning facilities.

Even at 600 dpi, the industrial inkjet marking solutions offered by Arojet provide clear and precise results. Rapid and accurate, non-contact marking works on both absorbent and non-absorbent surfaces.

Simple To Use

Simplified computer or touchscreen piloting means less effort for the operators. Keep tabs on how much ink the industrial ink marking systems use. If the ink cartridges run out, the innovative, intelligent feed system will automatically replenish them. It checks the supply of ink continually. You can maximize ink use and minimize waste in this manner.

Modifying variable data is a breeze with our streamlined methodology. As soon as your items are put into the manufacturing line, the marking is adjusted to fit them. Connecting the multipurpose inkjet printers to your network facilitates the transfer of data.

Low Maintenance

Preventative maintenance of your marking system is critical to extending the life of your whole manufacturing line. A full shutdown of production is required to clean the whole printing module using an intelligent cleaning system. In order to keep the ink from drying out, a mechanical shutter shuts the cartridges when the machine is turned off.

Arojet is here to help with all of your labeling and marking requirements with our cutting-edge industrial ink marking systems. Our inkjet printers and industrial labeling solutions are tailor-made for your manufacturing processes.

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